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Broken Air Compressor

I went to use my Husky H1506F air compressor last weekend.  When I saw that it wouldn’t get higher than 25 psi pressure, I knew there was something wrong.  So when I called their technical support, they were thinking it was probably a damaged valve plate.  They asked me to open up the compressor and take a look.  (I didn’t have an 8 inch long 3/16″ allen wrench to take the cover off, but luckily a really long 5mm allen wrench for an old bicycle suspension fork was close enough and did the trick.)  I removed the valve plate, which is sitting on the tank in this photo.

Here’s a closeup of the valve plate.  Notice the damage on the second “finger”.

Although the compressor was out of warranty, the valve plate and gaskets only cost about $10 plus shipping.  I received them yesterday, put the compressor back together, and now all is well.

Other than the issue with the valve plate, this pancake compressor – with a 6 gallon tank, 1.5 hp, 2.5 cfm at 90 psi – has worked out quite well.  I bought it mainly to use with a palm nailer. The only downside – and it’s not the compressor’s fault, it’s the laws of physics – is that the performance suffers quite a bit at altitude (6000 feet).  Consequently, instead of cycling on and off as needed, the compressor runs non-stop when using my palm nailer.   That tells me I’m running the compressor right at its limit.  I have a project for which I will need to rent a framing nailer, and if I were at sea level I’d try this compressor, but it looks like I’m going to have to rent a bigger compressor for my project.  (I could rent a cordless framing nailer that has a fuel cell pack, but I’m not sure the folks at the big box stores would have the high altitude fuel cell packs!)

3 Comments

  1. Bob Groh says:

    Well, talk about serendipity! The regulator on my Husky H1506F suffered a regulator failure today. That’s not the strange part of this tale! I was trying desperately to figure out the size of the screw’s used to take off the plastic shroud – I sort of could see that it was a hex – probably Allen head but no way did I have one long enough to get down there. Lo and behold, I found your web site and there you have the size of the Allen wrench I need! Well, I hope it is the right size – we’ll find out tomorrow when I go out to the hardware store. Thanks!

  2. Brian says:

    Glad this blog entry was of help! Their tech support phone line was quite helpful, I believe they were the ones that told me I needed a 3/16″ allen wrench – I had the 5mm one handy which was a tad smaller but good enough to do the job. If you’re going to order a regulator, I suggest ordering a spare valve plate and gasket too.

  3. Bryce Phillips says:

    Brian,
    Thanks for the post. Mine did exactly the same thing. Your post saved me a lot of time not having to mess around with tech support. Thanks a million.

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